박막증류장치 | 켐시스

Pilot plant

파일럿용 설비

Why pilot units?

파일럿 장비 목적

Lab test의 결과를 실제 상업 설비의 조건하에서 확인
상업 설비의 증류 공정 파라미터 결정
제품의 물성 파악 및 공정 변수 확인(color, foaming, fouling 등등)
수톤의 제품 생산 가능
상업 설비로의 scale-up을 위한 단계

Design feature

특징

pilot plant size: 0.06㎡~0.5㎡
처리용량: 3kg/hr ~ 100kg/hr
사용압력 Wiped file evaporator : Min. 0.1mbar
사용압력 Short pat evaporator : Min. 0.001mbar
최대 사용온도 : Max. 350℃
재질 : Stainless steel and Special materials
Low hold-up volume in pipe and vessels

Selection guide

장비구성

Pilot plant3.jpg

Feed buffering vessel
Degassing stage
Evaporator
Cold trap
Vacuum system
Discharge systems
Heating and cooling system
Control system

Pilot plant4.jpg

Size of Evaporator

모델선정

VTA Product line-up

Evaporator Specifications
Type		Heated Surface [m²]	Feed Rate [kg/h]	Required Crude Amount
Thin Film / Wiped Film	VD 83-6	0.06	5.0 - 12.0	30
	VD 100-10	0.10	8.0 - 20.0	50
	VD 125-15	0.15	10.0 - 35.0	100
	VD 125-20	0.20	15.0 - 40.0	100
	VD 200-50	0.50	40.0 - 100.0	300
Horizontal Thin Film	VDLH 70-4	0.04	0.1 - 2.0	30
	VDH 125-15	0.15	10.0 - 35.0	100
	VDH 125-20	0.20	15.0 - 40.0	100
	VD 200-50	0.50	40.0 - 100.0	300
Short Path	VK 83-6	0.06	3.0 - 10.0	30
	VK 100-10	0.10	3.0 - 15.0	30
	VK 125-15	0.15	8.0 - 30.0	80
	VK 200-40	0.40	25.0 - 80.0	200

* Larger evaporators on request

UIC Product line-up

Model Specifications
		KD 6	KD 10	KD 30	RF 6	RF 10	RF 30
Feed	g/h	3 - 9	5 - 20	15 - 60	3 - 9	5 - 20	15 - 60
Design		Short Path Distillator			Thin Film Evaporator
Typical space requirement	m	2.0 × 0.8 × 2.3	2.5 × 1.0 × 2.5	3.0 × 1.0 × 3.0	2.0 × 0.8 × 2.3	3.0 × 1.0 × 2.5	3.5 × 1.0 × 3.0
max.evaporator temperature	°C	350			250
Min. pressure	mbar	0.001			1

Congifurations

장비 조합

Single stage
Multi stage
Wiped film evaporator with column
Tailor made systems

: Short path evaporator (VK100-10)

: Wiped film evaporator (VD86-6)

: Short path evaporator (KD10)

: PLC with visualization

: Multi-stage (WFE + SPE + SPE)

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